Chemical Engineering Design Report

8 weeks · 0 milestones

Produce a complete chemical engineering design report for a real or representative process engineering problem, integrating process concept, mass and energy balance, equipment design, and safety analysis into a single coherent document. The report must include: a process description with a PFD and stream data summary, a mass and energy balance summary demonstrating process closure, design calculations for at least one major piece of equipment (reactor, heat exchanger, column, or vessel), a process safety summary identifying the top 3 hazard scenarios and their safeguards, and an economic feasibility note (order-of-magnitude capital and operating cost estimates with documented basis). Preferred proof: a design report for a real process engineering project. Accessible alternative: a comprehensive report using DWSIM for process simulation with free data sources (NIST WebBook for thermodynamics; open process engineering case studies for reference design basis). Proof artifacts: the PFD and equipment design (design artifact), the mass/energy balance and safety analysis (analysis artifact), and the complete design report (documentation artifact). Verification: a chemical engineer reviews the safety summary — 'you identified toxic release as the top hazard; what is the barrier between the release source and the site boundary, and is that barrier active or passive?' — requiring specific reasoning about your own process design.

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